PushConnex
PushConnex — a new connectivity platform that integrates pneumatics, power, and data in a single line, eliminating up to 90% of sensor wiring in automation systems.
PushConnex Tubing
PushConnex tubing is compatible only with PushConnex fittings.
To simplify and standardize the system, we’ve unified metric and imperial sizes.
All of these sizes are very close—within fractions of a millimeter—so it makes sense to treat them as equivalent:
Tubing size Recommended cylinder size
6mm (1/4") OD cylinder bore 16–25mm (5/8"–1")
8mm (5/16") OD cylinder bore 32–50mm ( 1-1/4"–2")
10mm (3/8") OD bore 63–100mm (2-1/2"–4")
12mm (1/2") OD bore 100mm+ or high-flow applications (4"+)
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PushConnex tubing includes three integrated flat braided tinned copper conductors, designed for continuous flex applications.
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Each conductor supports up to 3A at 48V DC, providing a power capacity of approximately 144W per circuit.
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The conductors are optimized for power and signal transmission in dynamic industrial environments.
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Continuous flex - 10M+ cycles
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Max Pressure - 150 psi (10 bar)
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Material Hardness - 72A durometer
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Temp Range - (-20°C to +80°C)
Each tubing size comes with a Terminal Plug that simply pushes into the tube end.
The plug features three Piercing electrical pins with asymmetrical teeth, which pierce into the tube wall to ensure a secure mechanical fit and reliable contact with the integrated flat braided conductors.
An Alignment pin ensures proper positioning and maintains consistent conductor order.
When the tube is inserted into the PushConnex fitting,
an O-ring and the fitting itself apply slight compression to the tube’s outer diameter—further improving electrical contact between the internal conductors and the Terminal Plug’s pins.
Spring-loaded pins inside the fitting maintain constant pressure against the Terminal Plug, delivering an extremely reliable connection.
PushConnex Fittings
All PushConnex fittings come with an integrated miniature waterproof electrical connector—sealed, compact, and ready to plug. Fittings available in straight and right-angle versions with NPT, NPTF, BSPP, BSPT, and other universal threads—no need to match exact thread types.
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Integrated O-ring prevents water and dust from entering.
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Spring-loaded electrical pins ensure a secure, reliable connection.
PushConnex Sensors
Why pre-made sensors with short leads?
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Because we believe in plug-and-play, not patch-and-pray.
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Factory-assembled sensors eliminate the need for crimping or soldering—no tools, no more zip ties, no mess, no guesswork.
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You get consistent quality, sealed connections, and industrial-grade reliability straight out of the box.
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In the 95% cases, sensors detect full extension, retraction, or near-end positions - right where the air ports are located.
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Since PushConnex delivers air and power at the same spot, short sensor leads are all you need 50mm (2") and 100mm (4") leads cover nearly all applications.
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No matter the brand, size, or mounting style—we’ve got a sensor that fits. C-Slot (SMC, Norgren, Aventics), T-Slot (Festo, SMC, Parker, Norgren), Round (Bimba, Fabco-Air, Aventics).
With PushConnex, you're not limited to reed switches.
Works exclusively with the PushConnex Terminal, where each input can be individually programmed to support the following signal interfaces:
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Digital (PNP/NPN)
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Analog Current – 4–20 mA (2- or 3-wire)
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Analog Voltage – 0–10 V
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IO-Link – 3-wire interface
Works with:
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Inductive proximity sensors
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Capacitive proximity sensors
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Photoelectric sensors
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Ultrasonic sensors
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Laser displacement sensors
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Pressure transducers
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Flow sensors
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Temperature sensors with built-in transmitter
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Vibration sensors
PushConnex Solo Valve attachments
Compatible with all SMC SY‑series valves, each attachment comes with pre‑installed PushConnex fittings in your choice of size: 6 mm (1/4"), 8 mm (5/16"), 10 mm (3/8"), or 12 mm (1/2").
Available with open leads or an M12 Female A‑coded 8‑pin connector.
Supports: 3/2 Valves (3 ports, 2 positions), 5/2 Valves (5 ports, 2 positions), 5/3 Valves (5 ports, 3 positions)
PushConnex Solo 723x
SMC SY7420-5DZ-02T-F2
PushConnex Terminal Valve attachments
PushConnex Terminal.
A scalable terminal block system for multi‑valve control with EtherCAT, PROFIBUS, or EtherNet/IP interfaces.
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Supports up to 32 coils per terminal, or up to 16 common two‑coil (double‑solenoid) 5/3 valves.
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Expand your system by daisy‑chaining multiple terminal blocks.
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Communication module automatically detects valves on the manifold via the terminal bus.
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Act as digital/analog/IO input module. Each air/signal input is individually programmable and supports:
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Digital (PNP/NPN)
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Analog Current – 4–20 mA (2‑ or 3‑wire)
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Analog Voltage – 0–10
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VIO‑Link – 3‑wire interface
SMC SY7420-5DZ-02T-F2
PushConnex Terminal 723x
Communication module
Connect up to 32 coils per terminal, or up to 16 common two‑coil (double‑solenoid) 5/3 valves
Communication module automatically detects valves on the manifold via the terminal bus.
Expand your system by daisy‑chaining multiple terminal blocks.
Key Benefits:
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Cut sensor wiring by up to 90% — drastically reduce installation time and complexity
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Replace up to 90% of industrial connectors — fewer SKUs, less maintenance
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Save up to 50% space in cable carriers — enable more compact machine layouts
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Save up to 60% space in electrical cabinets — eliminate clutter and simplify I/O architecture
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Eliminate digital input boxes — integrate signals directly at the source
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Reinforced performance — embedded wires act like rebar, strengthening the tubing